Thursday, 26 October 2017

FLOW COEFFICIENT (Cv) - Formulas for Liquids, Steam and Gases


The flow coefficient ( CV ) - is important for proper design of control valves, which provides flow comparison of different sizes and types of valve of different manufacturer’s. Cv is generally determined experimentally and express the flow capacity - GPM (gallons per minute) of water that a valve will pass for a pressure drop of 1 lb/in2 (psi). The flow factor (Kv) - is also in common use, but express the capacity in SI-units.

Specific formulas used to estimate Cv for different fluids is indicated below:

Flow Coefficient - Cv - for Liquids

For liquids the flow coefficient - CV - expresses the flow capacity in gallons per minute (GPM) of 600F water with a pressure drop of 1 psi (lb/in2).

Flow expressed by volume


C = Q x (SG / ▲p)1/2

Where

• Q = water flow (US gallons per minute)

• SG = specific gravity (1 for water)

• ▲p = pressure drop (psia)



Flow is expressed by weight


CV = w / (500 x (▲p x SG)1/2 )

Where

• w = water flow (lb/h)

• SG = specific gravity (1 for water)

• ▲p = pressure drop (psia)


Flow Coefficient - Cv - for Saturated Steam

Since steam and gases are compressible fluids, the formula must be altered to accommodate changes in the density.

Critical (Choked) Pressure Drop

At choked flow the critical pressure drop the outlet pres sure - p0 - from the control valve is less than 58% of the inlet pressure - pi . The flow coefficient can be expressed as:

CV = m / 1.61 pi

Where

• m = steam flow (lb/h)

• pi = inlet s team absolute pressure (psia)

• po = outlet steam absolute pressure (psia)


Non Critical Pressure Drop

For non critical pressure drop the outlet pressure - po - from the control valve is greater than 58% of the inlet pressure - pI . The flow coefficient can be expressed as:


Cv = m /3.2 ((pI - po) x po)1/2


Flow Coefficient - Cv- for Air and other Gases

For critical pressure drop the outlet pressure - po - from the control valve is less than 53% of the inlet pressure - pI . The flow coefficient can be expressed as:

Cv = Q x [SG (T + 460)]1/2 / 660pI


Where

• Q = free gas per hour, standard cubic feet per hour (Cu-foot/h)

• SG = specific gravity of flowing gas gas relative to air at 14.7 psia and 600F

• T = flowing air or gas temperature (°F)

• pI = inlet gas absolute press ure (psia)

For non critical pressure drop the outlet pressure - po - from the control valve is greater than 53% of the inlet pressure - pI . The flow coefficient can be expressed as:



CV = Q x [SG (T + 460)]1/2 / [1360 (▲p x pO ) ]1/2


Where

• ▲p = (pI - pO )

• pO = outlet gas absolute pressure (psia)

STEEL PIPE EQUATIONS

STEEL PIPE EQUATIONS

A = 0.785 x ID2

WP = 10.6802 x T x (OD - T)

WW = 0.3405 x ID2

OSA = 0.2618 x OD

ISA = 0.2618 x ID

A M = 0.785 x (OD2 - ID2 )


Where

• A = Cross-Sectional Area (Sq- inches)

• WP = Weight of Pipe per Foot (Lbs)

• WW = Weight of Water per Foot (Lbs)

• T = Pipe Wall Thickness (Inches)

• ID = Inside Diameter (Inches)

• OD = Outside Diameter (Inches)

• OSA = Outside Surface Area per Foot (Sq-ft)

• ISA = Inside Surface Area per Foot (Sq-ft)

• AM = Area of the Metal (Sq-inches)

FLOW COEFFICIENT

FLOW COEFFICIENT (Cv) - Formulas for Liquids, Steam and Gases


The flow coefficient ( CV ) - is important for proper design of control valves, which provides flow comparison of different sizes and types of valve of different manufacturer’s. Cv is generally determined experimentally and express the flow capacity - GPM (gallons per minute) of water that a valve will pass for a pressure drop of 1 lb/in2 (psi). The flow factor (Kv) - is also in common use, but express the capacity in SI-units.

Specific formulas used to estimate Cv for different fluids is indicated below:

Flow Coefficient - Cv - for Liquids

For liquids the flow coefficient - CV - expresses the flow capacity in gallons per minute (GPM) of 600F water with a pressure drop of 1 psi (lb/in2).

Flow expressed by volume


C = Q x (SG / ▲p)1/2

Where

• Q = water flow (US gallons per minute)

• SG = specific gravity (1 for water)

• ▲p = pressure drop (psia)



Flow is expressed by weight


CV = w / (500 x (▲p x SG)1/2 )

Where

• w = water flow (lb/h)

• SG = specific gravity (1 for water)

• ▲p = pressure drop (psia)


Flow Coefficient - Cv - for Saturated Steam

Since steam and gases are compressible fluids, the formula must be altered to accommodate changes in the density.

Critical (Choked) Pressure Drop

At choked flow the critical pressure drop the outlet pres sure - p0 - from the control valve is less than 58% of the inlet pressure - pi . The flow coefficient can be expressed as:

CV = m / 1.61 pi

Where

• m = steam flow (lb/h)

• pi = inlet s team absolute pressure (psia)

• po = outlet steam absolute pressure (psia)


Non Critical Pressure Drop

For non critical pressure drop the outlet pressure - po - from the control valve is greater than 58% of the inlet pressure - pI . The flow coefficient can be expressed as:


Cv = m /3.2 ((pI - po) x po)1/2


Flow Coefficient - Cv- for Air and other Gases

For critical pressure drop the outlet pressure - po - from the control valve is less than 53% of the inlet pressure - pI . The flow coefficient can be expressed as:

Cv = Q x [SG (T + 460)]1/2 / 660pI


Where

• Q = free gas per hour, standard cubic feet per hour (Cu-foot/h)

• SG = specific gravity of flowing gas gas relative to air at 14.7 psia and 600F

• T = flowing air or gas temperature (°F)

• pI = inlet gas absolute press ure (psia)

For non critical pressure drop the outlet pressure - po - from the control valve is greater than 53% of the inlet pressure - pI . The flow coefficient can be expressed as:



CV = Q x [SG (T + 460)]1/2 / [1360 (▲p x pO ) ]1/2


Where

• ▲p = (pI - pO )

• pO = outlet gas absolute pressure (psia)

ELECTRICITY

ELECTRICITY

• 1 HP (motor) = 0.746 KW (operating energy)

• 5 HP x 0.746 KW/HP x 3413 BTUH/KW = 12,700 BTUH = 1 Ton of Cooling

• Watts = Volts x Amps

• Efficiency = 746 x Output Horsepower (HP) / Input Watts

• KW (1 Phase) = Volts x Amps x Power Factor / 1000

• KW (3 Phase) = Volts x Amps x 1.732 x Power Factor / 1000

• KVA (3 Phase) = 1.732 x Volts x Amps /1000

• BHP (3 Phase) = 1.732 x Volts x Amps x Power Factor x Device Efficiency / 746

• Motor HP = BHP / Motor Efficiency



Motor Drive Formulas 


DFP x RPMFP = DMP x RPMMP


BL = [(DFP + DMP) x 1.5708] + (2 x L)

Where

• DFP = Fan Pulley Diameter

• DMP = Motor Pulley Diameter

• RPMFP = Fan Pulley RPM

• RPMMP = Motor Pulley RPM

• BL = Belt Length

• L = Center-to-Center Distance of Fan and Motor Pulleys

Thursday, 28 July 2016

Tons of Refrigerents

TONS OF REFRIGERATION (TR)

A ton of refrigeration is the amount of heat removed by an air c onditioning system that would melt 1 ton of ice in 24 hours.

1TR = 12,000 Btu/hr


Pressure Management


Space Air Diffusion




One ton of refrigeration is equal to heat extraction @ of 200 BTUs per minute, 12,000 Btu per hour or 3025.9 Kcal/hr. This is based on the latent heat of fusion for ice which is 144 Btu per pound

Fan Coil Unit FCU

Fan Coil Unit (FCU) is a simple device consisting of a heating and or cooling heat exchanger or 'coil' and fan. It is part of anHVAC system found in residential, commercial, and industrial buildings. A fan coil unit is a diverse device sometimes using ductwork, and is used to control the temperature in the space where it is installed, or serve multiple spaces. It is controlled either by a manual on/off switch or by thermostat, this in turn controls the throughput of water to the heat exchanger using a control valve and/or the fan speed.
Due to their simplicity and flexibility fan coil units can be more economical to install than ducted 100% fresh air systems (VAV) or central heating systems with air handling units or chilled beams. Unit configurations are numerous including horizontal (ceiling mounted) or vertical (floor mounted).
Noise output from FCUs like any other form of air-conditioning is principally down to design of the unit and the building materials around it, a correctly selected FCU particularly those from the UK can offer noise levels as low as NR25or NC25
The output from an FCU can be established by looking at the temperature of the air entering the unit and the temperature of the air leaving the unit, coupled with volume of air being moved through the unit. This is a simplistic statement as there is further reading on sensible heat ratiosas well as the specific heat capacity of air that both have an effect on thermal performance.

Design and operation[edit]

It should be first appreciated that 'Fan Coil Unit' is a generic term that is applied to a range of products. Also, the term 'Fan Coil Unit' will mean different things to users, specifiers and installers in different countries and regions, particularly in relation to product size and output capability.
Fan Coil design falls principally into two main types blow through and draw through. As the name suggests one type the fans are fitted such that they blow through the heat exchanger, and the other the fans are fitted after the coil such that they draw air through it. Draw through units are considered thermally superior as ordinarily they make better use of the heat exchanger, However they are more expensive, as they require a chassis to hold the fans where typically a blow through unit consists of a set of fans bolted straight to a coil.
A fan coil unit may be concealed or exposed within the room or area that it serves.
An exposed fan coil unit may be wall-mounted, freestanding or ceiling mounted, and will typically include an appropriate enclosure to protect and conceal the fan coil unit itself, with return air grille and supply air diffuser set into that enclosure to distribute the air.
A concealed fan coil unit will typically be installed within an accessible ceiling void or services zone. The return air grille and supply air diffuser, typically set flush into the ceiling, will be ducted to and from the fan coil unit and thus allows a great degree of flexibility for locating the grilles to suit the ceiling layout and/or the partition layout within a space. It is quite common for the return air not to be ducted and to use the ceiling void as a return air plenum.
The coil receives hot or cold water from a central plant, and removes heat from or adds heat to the air through heat transfer. Traditionally fan coil units can contain their own internalthermostat, or can be wired to operate with a remote thermostat. However, and as is common in most modern buildings with a Building Energy Management System (BEMS), the control of the fan coil unit will be by a local digital controller or outstation (along with associated room temperature sensor and control valve actuators) linked to the BEMS via a communication network, and therefore adjustable and controllable from a central point, such as a supervisors head end computer.
Fan coil units circulate hot or cold water through a coil in order to condition a space. The unit gets its hot or cold water from a central plant, ormechanical room containing equipment for removing heat from the central building's closed-loop. The equipment used can consist of machines used to remove heat such as a chiller or a cooling tower and equipment for adding heat to the building's water such as a boiler or a commercialwater heater.
Fan coil units are divided into two types: Two-pipe fan coil units or four-pipe fan coil units. Two-pipe fan coil units have one (1) supply and one (1) return pipe. The supply pipe supplies either cold or hot water to the unit depending on the time of year. Four-pipe fan coil units have two (2) supply pipes and two (2) return pipes. This allows either hot or cold water to enter the unit at any given time. Since it is often necessary to heat and cool different areas of a building at the same time, due to differences in internal heat loss or heat gains, the four-pipe fan coil unit is most commonly used.
Fan coil units may be connected to piping networks using various topology designs, such as "direct return", "reverse return", or "series decoupled". See ASHRAE Handbook "2008 Systems & Equipment", Chapter 12.
Depending upon the selected chilled water temperatures and the relative humidity of the space, it is likely that the cooling coil will dehumidify the entering air stream, and as a by product of this process, it will at times produce a condensate which will need to be carried to drain. The fan coil unit will contain a purpose designed drip tray with drain connection for this purpose. The simplest means to drain the condensate from multiple fan coil units will be by a network of pipework laid to falls to a suitable point. Alternatively a condensate pump may be employed where space for such gravity pipework is limited.
Speed control of the fan motors within a fan coil unit is partly used to control the heating and cooling output desired from the unit. Some manufacturers accomplish speed control by adjusting the taps on an AC transformer supplying the power to the fan motor. Typically this would require adjustment at the commissioning stage of the building construction process and is therefore set for life at a fixed speed. Other manufacturers provide custom-wound Permanent Split Capacitor (PSC) motors with speed taps in the windings, set to the desired speed levels for the fan coil unit design. A simple speed selector switch (Off-High-Medium-Low) is provided for the local room occupant to control the fan speed. Typically this speed selector switch is integral to the room thermostat, and is set manually or is controlled automatically by the digital room thermostat. Building Energy Management Systems can be used for automatic fan speed and temperature control. Fan motors are typically AC Shaded Pole or Permanent Split Capacitor. More recent developments include brushless DC designs with electronic commutation. Compared to units with asynchronous 3-speed motors, the fan coil units with brushless motors will reduce the power consumption up to 70%.[1]

DC/EC motor powered units[edit]

These motors are sometimes called DC motors, sometimes called EC motors and occasionallyEC/DC motors. DC stands for Direct Current and EC stands for Electronically Commutated.
DC motors allow the speed of the fans within a Fan Coil Unit to be controlled by means of a 0-10 Volt input 'Signal' to the motor/s, the transformers and speed switches associated with AC Fan Coils are not required. Up to a signal voltage of 2.5 Volts (which may vary with different fan/motor manufacturers) the fan will be in a stopped condition but as the signal voltage is increased, the fan will seamlessly increase in speed until the maximum is reached at a signal Voltage of 10 Volts. Fan Coils will generally operate between approximately 4 Volts and 7.5 Volts because below 4 Volts the air volumes are ineffective and above 7.5 Volts the Fan Coil is likely to be too noisy for most commercial applications.
The 0-10 Volt signal voltage can be set via a simple potentiometer and left or the 0-10 Volt signal voltage can be delivered to the fan motors by the terminal controller on each of the Fan Coil Units. The former is very simple and cheap but the latter opens up the opportunity to continuously alter the fan speed depending on various external conditions/influences. These conditions/criteria could be the 'real time' demand for either heating or cooling, occupancy levels, window switches, time clocks or any number of other inputs from either the unit itself, the Building Management System or both.
The reason that these DC Fan Coil Units are, despite their apparent relative complexity, becoming more popular is their improved energy efficiency levels compared to their AC motor driven counterparts of only a few years ago. A straight swap, AC to DC, will reduce electrical consumption by 50% but applying Demand and Occupancy dependent fan speed control can take the savings to as much as 80%. In areas of the world where there are legally enforceable energy efficiency requirements for Fan Coils (such as the UK), DC Fan Coil Units are rapidly becoming the only choice.
Examples of EC/DC Fan Coil Units:
  • Ability Projects [2]

Areas of use[edit]

Fan coil 1.jpg
Fan coil 2.jpg
In high-rise buildings, fan coils may be vertically stacked, located one above the other from floor to floor and all interconnected by the same piping loop.
Fan coil units are an excellent delivery mechanism for hydronic chiller boiler systems in large residential and light commercial applications. In these applications the fan coil units are mounted in bathroom ceilings and can be used to provide unlimited comfort zones - with the ability to turn off unused areas of the structure to save energy.

Installation[edit]

In high-rise residential construction, typically each fan coil unit requires a rectangular through-penetration in the concrete slab on top of which it sits. Usually, there are either 2 or 4 pipes made of ABS, steel or copper that go through the floor. The pipes are usually insulated with refrigeration insulation, such as acrylonitrile butadiene/polyvinyl chloride (AB/PVC) flexible foam (Rubatex or Armaflex brands) on all pipes or at least the cool lines.

Unit ventilator[edit]

A unit ventilator is a fan coil unit that is used mainly in classrooms, hotels, apartments and condominium applications. A unit ventilator can be a wall mounted or ceiling hung cabinet, and is designed to use a fan to blow outside air across a coil, thus conditioning and ventilating the space which it is serving.

European market[edit]

The Fan Coil is composed of one quarter of 2-pipe-units and three quarters of 4-pipe-units, and the most sold products are "with casing" (35%), "without casing" (28%), "cassette" (18%) and "ducted" (16%).[1]
The market by country was split in 2010 as follows:
CountriesSales Volume in units[2]Share
Benelux33 7252.6%
France168 02813.2%
Germany63 2565.0%
Greece33 2922.6%
Italy409 83032.1%
Poland32 9872.6%
Portugal22 9571.8%
Russia, Ukraine and CIS countries87 0546.8%
Scandinavia and Baltic countries39 1243.1%
Spain91 5757.2%
Turkey70 6825.5%
UK and Ireland69 1695.4%
Eastern Europe153 84712.1%

Wednesday, 27 July 2016

Fire Fighting

Before that you need to know that fire is not a playing element , and do not do experiments with the fire

Fire has a Triangle to maintain burning



Fire triangle


The fire triangle.

The fire triangles or combustion triangles are simple models for understanding the necessary ingredients for most fires.[1]
The triangle illustrates the three elements a fire needs to ignite: heatfuel, and an oxidizing agent (usually oxygen). A fire naturally occurs when the elements are present and combined in the right mixture,[2] meaning that fire is actually an event rather than a thing. A fire can be prevented or extinguished by removing any one of the elements in the fire triangle. For example, covering a fire with a fire blanket removes the oxygen part of the triangle and can extinguish a fire.

Fire tetrahedron[edit]

Not to be confused with NFPA 704, also called the fire diamond.

The fire tetrahedron
The fire tetrahedron represents the addition of a component, the chemical chain reaction, to the three already present in the fire triangle. Once a fire has started, the resulting exothermic chain reaction sustains the fire and allows it to continue until or unless at least one of the elements of the fire is blocked. Foam can be used to deny the fire the oxygen it needs. Water can be used to lower the temperature of the fuel below the ignition point or to remove or disperse the fuel. Halon can be used to remove free radicals and create a barrier of inert gas in a direct attack on the chemical reaction responsible for the fire.[3]
Combustion is the chemical reaction that feeds a fire more heat and allows it to continue. When the fire involves burning metals like lithium,magnesiumtitanium,[4] etc. (known as a class-D fire), it becomes even more important to consider the energy release. The metals react faster with water than with oxygen and thereby more energy is released. Putting water on such a fire results in the fire getting hotter or even exploding. Carbon dioxide extinguishers are ineffective against certain metals such as titanium.[4] Therefore, inert agents (e.g. dry sand) must be used to break the chain reaction of metallic combustion.
In the same way, as soon as one of the four elements of the tetrahedron is removed, combustion stops.

Oxidizer[edit]

The oxidizer is the other reactant of the chemical reaction. In most cases, it is the ambient air, and in particular one of its components, oxygen (O2). By depriving a fire of air, it can be extinguished; for example, when covering the flame of a small candle with an empty glass, fire stops; to the contrary, if air is blown over a wood fire withbellows, the fire is activated by the introduction of more air. In certain torches, gaseous oxygen is introduced to improve combustion.
Some chemicals, such as fluorine gas, perchloratesalts such as ammonium perchlorate, or chlorine trifluoride, act as oxidisers, sometimes more powerful ones than oxygen itself. A fire based on a reaction with these oxidisers can be very difficult to put out until the oxidiser is exhausted; that leg of the fire triangle cannot be broken by normal means (i.e., depriving it of air will not smother it).
In certain cases such as some explosives, the oxidizer and combustible are the same (e.g., nitroglycerin, an unstable molecule that has oxidizing parts in the same molecule as the oxidizeable parts).
Reaction is initiated by an activating energy, in most cases, it is heat. Several examples include friction, as in case of matches, heating an electrical wire, a flame (propagation of fire), or a spark (from a lighter or from any starting electrical device). There are also many other ways to bring sufficient activation energy including electricity, radiation, and pressure, all of which will lead to a temperature rise. In most cases, heat production enables self-sustainability of the reaction, and enables a chain reaction to grow. The temperature at which a liquid produces sufficient vapor to get a flammable mix with self-sustainable combustion is called its flash-point.

Extinction of the fire[edit]

To stop a combustion reaction, one of the three elements of the fire-triangle has to be removed.
Without sufficient heat, a fire cannot begin, and it cannot continue. Heat can be removed by the application of a substance which reduces the amount of heat available to the fire reaction. This is often water, which requires heat for phase change from water to steam. Introducing sufficient quantities and types of powder or gas in the flame reduces the amount of heat available for the fire reaction in the same manner. Scraping embers from a burning structure also removes the heat source. Turning off the electricity in an electrical fire removes the ignition source.
Without fuel, a fire will stop. Fuel can be removed naturally, as where the fire has consumed all the burnable fuel, or manually, by mechanically or chemically removing the fuel from the fire. Fuel separation is an important factor in wildland fire suppression, and is the basis for most major tactics, such as controlled burns. The fire stops because a lower concentration of fuel vapor in the flame leads to a decrease in energy release and a lower temperature. Removing the fuel thereby decreases the heat.
Without sufficient oxygen, a fire cannot begin, and it cannot continue. With a decreased oxygen concentration, the combustion process slows. Oxygen can be denied to a fire using a carbon dioxide fire extinguisher, a fire blanket or water.

Role of water in fire-fighting[edit]

Water can have two different roles. In the case of a solid combustible, the solid fuel produce pyrolyzing products under the influence of heat, commonly radiation. This process is halted by the application of water, since water is more easily evaporated than the fuel is pyrolyzed. Thereby energy is removed from the fuel surface and it is cooled and the pyrolysis is stopped, removing the fuel supply to the flames. In fire fighting, this is referred to as surface cooling.
In the gas phase, i.e. in the flames or in the smoke, the combustible can not be separated from the oxidizer, and the only possible action consists of cooling down. In this case, water droplets are evaporated in the gas phase, thereby lowering the temperature and adding water vapour making the gas mixture non combustible. This requires droplets of a size less than about 0.2 mm. In fire fighting, this is referred to as gas cooling or smoke cooling.
also exist cases where the ignition factor is not the activation energy. For example, a smoke explosion is a very violent combustion of unburned gases contained in the smoke created by a sudden fresh air input (oxidizer input). The interval in which an air/gas mix can burn is limited by the explosive limits of the air. This interval can be very small (kerosene) or large (acetylene).
Water cannot be used on certain type of fires:
  • Fires where live electricity is present — as water conducts electricity it presents an electrocution hazard.
  • Hydrocarbon fires — as it will only spread the fire because of the difference in density/hydrophobicity. For example, adding water to a fire with an oil source will cause the oil to spread, since oil and water do not mix.
  • Metal fires — as these fires produce huge amounts of energy (up to 7.550 calories/kg for aluminum) and water can also create violent chemical reactions with burning metal (by oxidization) .
  • Oil fires — as vapour will carry and spread burning oil everywhere.
Since these reactions are well-understood, it has been possible to create specific water-additives which will allow:
  • A better heat absorption with a higher density than water.
  • Carrying free radical catchers on the fire.
  • Carrying foaming agents to enable water to stay on the surface of a liquid fire and prevent gas release.
  • Carrying specific reactives which will react and change the nature of the burning material.
Water-additives are generally designed to be effective on several categories of fires (class A + class B or even class A + class B + class F), meaning a better global performance and usability of a single extinguisher on many different types of fires (or fires that involve several different classes of materials).

1 - Fuel
2- Oxygen
3 - Heat

What to do if fire occurs without you knowledge ?

The steps to be taken :-

1 ) Call for the fire fighters

2) Search for suitable fire extinguisher and try to suppress the fire

3) Search for any alarm switch or intimate the surrounding people to evacuate

4) Wait fire the fire Brigade



What not to do if fire occurs ?


How to Use a fire extinguisher?

Foam System
Types of Sprinklers

Working Of Sprinklers